Production and packaging calculators
Use 16 free tools to estimate capacity, OEE, payback, downtime, giveaway, reliability, yield, batch time, labour, accumulation and energy cost.
Production line OEE calculator
Calculate availability, performance, quality and overall equipment effectiveness from packaging line production data.
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Packaging line speed calculator
Calculate the packs-per-minute rate needed to meet a daily production target after changeovers, breaks and expected efficiency.
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Packaging automation payback calculator
Estimate simple payback from installed cost, labour savings, waste reduction, capacity contribution and added annual ownership cost.
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Production downtime cost calculator
Estimate monthly and annual packaging line downtime cost from stop duration, frequency, lost contribution, labour and scrap.
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Fill giveaway cost calculator
Calculate annual product giveaway from average overfill, units produced, production days and product cost per kilogram.
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Packaging changeover cost calculator
Estimate annual production and labour cost saved by reducing packaging line changeover time.
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Production bottleneck calculator
Compare the effective rates of up to four packaging line stations and identify the current capacity constraint.
Open calculator →Capacity, reliability, quality, cost and utilities
Use your own figures to turn production-floor questions into comparable planning scenarios.
Takt time and production capacity calculator
Calculate demand takt, required operating rate and effective production capacity from available time and expected efficiency.
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Batch production time calculator
Estimate total batch elapsed time from units, operating rate, efficiency, setup, changeover, cleaning and planned checks.
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MTBF, MTTR and availability calculator
Calculate mean time between failures, mean time to repair and an inherent availability estimate from reliability data.
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First-pass yield and reject-rate calculator
Calculate first-pass yield, final yield, rework rate and scrap rate without hiding quality losses.
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Production cost per pack calculator
Estimate total annual and per-pack cost from packaging materials, product, labour, utilities, maintenance, waste and annualised equipment cost.
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Labour cost per 1,000 packs calculator
Estimate direct labour cost per thousand good packs from operator count, wage cost, line rate and efficiency.
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Conveyor accumulation calculator
Estimate buffer units, conveyor length and recovery time from line rates, stop duration, product pitch and capacity margin.
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Filling heads and output calculator
Estimate filling output and the number of simultaneous heads required from dose cycle, handling time and expected efficiency.
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Energy cost per pack calculator
Estimate electricity, compressed-air and other utility cost per good pack for a production run.
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