SPSolve ProductionPractical production help from Lancing UK
automation

When should I automate component counting?

Automate when the current constraint, labour requirement, quality risk or capacity need can be measured and the automated process can be supported reliably.

Recommended machinery for this problem
bowlfeeders.co.uk
View suitable machinery at bowlfeeders.co.uk →

Direct answer

Automate when the current constraint, labour requirement, quality risk or capacity need can be measured and the automated process can be supported reliably. For component counting, confirm the result with representative product and packaging before altering several variables at once.

Likely causes

  • The manual process has not been measured in the component counting process.
  • Automation is aimed at a symptom rather than the constraint in the component counting process.
  • The product or pack range is still unstable in the component counting process.
  • Maintenance and changeover capability are not included in the component counting process.

What should be checked first?

  • Measure labour, output, rejects and waiting
  • Identify the limiting operation
  • Compare semi-automatic and automatic routes
  • Model normal product and format mix
  • Include replenishment and exception handling
  • Calculate total ownership cost
  • Plan phased acceptance and training

What should you compare before buying?

Compare the operating principle against the actual product, pack range, sustained good output, measurable quality limits, cleaning, changeover and site conditions. Use representative samples and agree what will be demonstrated during testing before delivery and after installation.

Machinery options for this problem

Start with the first option below. It most closely matches the product, pack and problem described on this page. The other options may suit a wider line or a different level of automation.

bowlfeeders.co.ukView machinery →bottleunscramblers.co.ukView machinery →

Related component counting questions

Production process relating to component countingPreparation and feeding

Why is component counting production giving inconsistent results?

Variation usually begins with changing product or packaging conditions, unstable presentation, unsuitable settings or wear in the process.

See the checks →
Production process relating to component countingPreparation and feeding

How can I increase component counting production speed?

Increase sustained good output by identifying the actual constraint, separating machine cycle time from handling time and removing the first recurring cause of waiting.

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Production process relating to component countingPreparation and feeding

Why does component counting equipment keep jamming or stopping?

Find the first point where control is lost. A downstream alarm is often only the final symptom of poor feeding, transfer, detection or format control.

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Questions customers also ask

Useful questions before you compare machinery

Use the questions below to prepare the information needed for a useful recommendation.

What should I check first for automation in component counting?
Measure labour, output, rejects and waiting. Identify the limiting operation.
Can settings alone solve automation?
Sometimes, but settings should only be changed after product, packaging, presentation, wear and utilities have been checked. Change one controlled condition at a time.
What samples are needed for a component counting machinery trial?
Provide representative product and packaging from normal production, including the hardest size or condition and enough material for setup and sustained testing.
How should performance be accepted?
Use written numerical and visual acceptance limits over a representative run, including output, quality, rejects, interventions and changeover where relevant.
Where can I see machinery for this problem?
Start with bowlfeeders.co.uk. It is the closest match for the product, pack and problem on this page; the other options may suit a wider line or a different production requirement.