Direct answer
Choose the operating principle from the product, pack and measurable result before comparing models, headline speeds or prices. For cap feeding and sorting, confirm the result with representative product and packaging before altering several variables at once.
Likely causes
- The machine is being selected by headline speed alone in the cap feeding and sorting process.
- The hardest product or pack is not represented in the cap feeding and sorting process.
- The measurement or application principle is unsuitable in the cap feeding and sorting process.
- Loading, discharge, inspection and changeover are excluded in the cap feeding and sorting process.
What should be checked first?
- List every product and pack size the machine must handle
- Define a measurable finished result
- Set sustained good output
- Identify the hardest normal case
- Compare operating principles before models
- Run representative samples
- Agree how the machine will be tested before and after installation
What should you compare before buying?
Compare the operating principle against the actual product, pack range, sustained good output, measurable quality limits, cleaning, changeover and site conditions. Use representative samples and agree what will be demonstrated during testing before delivery and after installation.
Machinery options for this problem
Start with the first option below. It most closely matches the product, pack and problem described on this page. The other options may suit a wider line or a different level of automation.
Related cap feeding and sorting questions
Capping and closuresWhy is cap feeding and sorting production giving inconsistent results?
Variation usually begins with changing product or packaging conditions, unstable presentation, unsuitable settings or wear in the process.
See the checks →
Capping and closuresHow can I increase cap feeding and sorting production speed?
Increase sustained good output by identifying the actual constraint, separating machine cycle time from handling time and removing the first recurring cause of waiting.
See the checks →
Capping and closuresWhy does cap feeding and sorting equipment keep jamming or stopping?
Find the first point where control is lost. A downstream alarm is often only the final symptom of poor feeding, transfer, detection or format control.
See the checks →